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1D Stock Cutter
easy-to-use advanced optimizer
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1D Stock Cutter is a powerful, quick, compact, easy to use and universal software tool for those users who need to optimize cutting (nesting) of any linear material: metal profiles, bars, extrusions, tubes, lineal wood, etc. 

Actually, term we use hereafter "Material Length" may be associated either with a real Length of, say, stock bars, profiles, pipes, wood boards / beams, which have to be cut to produce different ordered parts, or with actual total Width of stock rolls, which have to be cut to produce different more narrow rolls (1D cutting cases), as well as associated with the container to load Weight (1D packing case), or any other measure of limited capacity. 

The program solves so called One-dimensional Bin Packing Problem (1DBPP) - optimizes the distribution of any number of pieces, having mostly different lengths, amongst a number of larger uniform or different stock lengths in order to minimize the material waste, or as a version - associated material cost.

Typically, optimizer reduces stock material waste by a factor of 5 - 15 (from about 10% to about 1%) with respect to manual cut planning. Program run time is about 1 - 100 seconds on a Pentium-166 PC, depending on the number of items involved. Any case it saves time and reduces a level of experience required for cut planning significantly. 


Working with 1D Stock Cutter is easy.  All actual task data are presented at the Task Page - the main program control center, which allows a user to create new task, open stored task, enter or modify task initial data, activate optimizer run, review resulting cutting layouts (patterns) and basic totals.  Never enter the same information twice or any unnecessary information. The program allowes data copy / paste from Excel / Access tables and supports decimal and fraction formats.

Image Page presents a visual illustration of the resulting layouts (cutting patterns). You may arrange both Task and Image pages on the screen, modify task initial data and repeat solver runs without closing Image page – it will follow new solutions immediately.
Stock Page (Stock Material and Piece Samples Inventory) allows you to collect, manage and use in conjunction with any task initial data your domestic stock inventory lists for any number of stock material types you need, as well as accumulate your piece samples reference data.

Using this page, you can simply put together stock or piece sample items and copy them directly into the Task Page tables in order to process in a current task, as well as subtract (write off) items being used in an accepted solution from the inventory lists and return back reusable pieces.

Optimizer goal, as well as some technology settings, such as minimal reusable length, trim losses, piece gripping end, saw blade thickness - are adjustable

Note that 1D Stock Cutter is intended for optimizing cutting of a large number of pieces having mostly different sizes, as well as groups of identical pieces, and using uniform stock lengths, as well as any variety of different stock lengths

The program supports network data sharing, has full data import / export capabilities via common text files (adjustable format), as well as full capabilities for printing solution reports, layout charts and piece labels in both decimal and fraction formats.


Program limits for "Standard" ("Mass") version are as follows: 

   -  maximum total number of pieces to cut out is 5000 (20000);
   -  maximum number of different piece sizes is 1000 (2000);
   -  maximum total number of stock items to use is 5000 (20000);
   -  maximum number of different stock sizes is 100 (100);

1D Stock Cutter can run under Windows 95/98/NT/2000/Me/XP/Vista.. on common PCs beginning with 486/DX2-66 with 800*600 or higher resolution SVGA monitor. Pentium-166 or higher recommended for comfortable use. 

The software can be customized upon request to suit your specific needs, in particular regarding data import and export file formats and other capabilities. 1D Stock Cutter optimizer is also available in the form of either dll-procedure, or batch processing executable program

To download 1D Stock Cutter 30-day Trial or Free version (0.65 MB), hit  this link.

Press here to download program online Help file (35 KB).

How to manual from BOISE Engineered Wood Products (.pdf, 411 KB).

Ordering and Registration Info.

See also 2D Load Packer
 
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